RUBBER SOLUTIONS FOR MEDICAL COMPONENTS MANUFACTURING >
PRODUCT CASE STUDY
HEAD SUPPORT CUSHION
CHALLENGE
A medical supplier approached Midwest Rubber to manufacture a hermetically-sealed cushion to comfortably, but securely, hold a patient’s head steady during highly sensitive diagnostic neck scans, such as MRI and CAT scan procedures. The head support cushion could not contain holes or other voids that would weaken security and compromise the patient’s medical test. The cushion must be specially coated for proper antiseptic cleaning, be unable to peel or lift, and have zero surface blemishes.
SOLUTION
Midwest Rubber engineers developed two customized materials for both the core and surface components of the cushion. The processes were unique in application, but Midwest Rubber was able to marry the two components successfully with our foam molding process. The result was 100% client satisfaction. This very popular cushion design is currently manufactured and supplied to hospitals and diagnostic labs throughout North America.
A customer came to us because his back cushion manufacturer had gone out of business and he needed more cushions. With no information to go on, we were able to create a comparable product that actually outperformed the original.
Our customer brought us stringent specifications for a head rest cushion that would be used during highly sensitive diagnostic scans. We developed a product made of two customized materials, combined to create a cushion that is now used throughout North America.
We discovered a way to use existing machinery to affordably create a custom rubber covering for our client’s hip support. Our soft material enclosed a rigid plastic component, ensuring comfortable support for the user.
The mechanisms of a hospital bed must be protected from all kinds of elements and remain meticulously free of any infectious agents. We developed a boot that completely encloses any moving parts and does not react with any types of fluids, including harsh disinfectants.
When a medical inventor was losing hope that he could successfully manufacture his intricately designed part, with its rigorous specifications, he came to us. We believed our custom-developed dip molding process would solve the problem. After reviewing the sample we created, the customer gave us permission to begin production.
We developed a specialized dip-molding process to meet our customer’s very specific manufacturing needs for a transit chair armrest. The resulting product was soft, comfortable, and practical.
WHY MIDWEST RUBBER?
Antimicrobial
We keep the safety of our clients and their patients at the top of our mind. Exposed parts on medical equipment are touched by hundreds of hands every day. Unless the piece is cleaned after each contact, contaminants are able to multiply and create a safety hazard. We’ve solved this problem with the ability to mix our PVC products with an antimicrobial additive and hermetically seal them, making them resistant to bacteria. The antimicrobial handles and grips we produce are highly sought-after not only in the medical field, but across all industries.
